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A pin-on-disc study on the tribology of cast iron, sinter and composite railway brake blocks at low temperatures

Most freight wagons in the EU use cast iron brake blocks. Cast iron brake blocks have a stable braking capability in different environmental conditions, but wear down the wheel tread quickly. Therefore, there is a need to understand the tribology of other brake block materials. A pin-on-disc tribometer placed in a temperature-controlled chamber is used to investigate the tribology of cast iron, si

Towards a two-part train traffic emissions factor model for airborne wear particles

In 2017 a new railway tunnel containing two stations opened in Stockholm, Sweden. A series of field measurements were carried out on the platforms in this tunnel before and after it was opened for normal traffic. These measurements were used to investigate the contribution of airborne particle emissions from wear processes to total train emissions. This field data was used to develop a two-part tr

A friction, wear and emission tribometer study of non-asbestos organic pins sliding against alsic mmc discs

The friction, wear and particle emission from an AlSiC MMC brake disc/non-asbestos organic brake pad system is studied using a pin-on-disc tribometer. The results show that this unconventional AlSiC MMC brake disc system presents friction performance as good as a conventional cast iron brake disc system. During braking, brake pad materials are transferred to the brake disc surface to form a protec

Scaling effects of measuring disc brake airborne particulate matter emissions – A comparison of a pin-on-disc tribometer and an inertia dynamometer bench under dragging conditions

An important contributor to non-exhaust emissions in urban areas is airborne particulate matter originating from brake systems. A well-established way to test such systems in industry is to use inertia dynamometer benches; although they are quite expensive to run. Pin-on-disc tribometers, on the other hand, are relatively cheap to run, but simplify the real system. The literature indicates promisi

On the influence of car brake system parameters on particulate matter emissions

The influence of car brake system parameters on particulate matter emissions was investigated using a pin-on-disc tribometer. Samples from a low-steel friction material and a cast iron disc were tested for different sliding velocities, nominal contact pressures and frictional powers. Disc temperatures were also measured. Their impact on total concentration, size distribution, particle coefficient

Contact pressure and sliding velocity maps of the friction, wear and emission from a low-metallic/cast-iron disc brake contact pair

Particulate matter with an aerodynamic diameter less than 10 µm (PM10) from car disc brakes contribute up to 50% of the total non-exhaust emissions from road transport in the EU. These emissions come from the wear of the pad and rotor contact surfaces. Yet few studies have reported contact pressures and offered sliding speed maps of the friction, wear, and particle emission performance of disc bra

A concept for reducing PM10 emissions for car brakes by 50%

With regard to airborne particles with an aerodynamic diameter of less than 10 µm (PM10), in countries in the European Union, the mass of brake emissions equals approximately 8–27% of the total traffic-related emissions. Using a research methodology combining tests at different scale levels with contact mechanics simulations and PM10 chemical characterization, the REBRAKE EU-financed project had t

On the running-in of brake pads and discs for dyno bench tests

Running-in process of low metallic brake pads and cast iron discs are investigated using full scale inertia brake dynamometer designed for particle emission studies. The airborne particles are measured using ELPI+ and collected on filters. The pads and disc contact surfaces are studied using microscopy techniques. It is observed that the particle emissions from the new pads and discs are significa

A pin-on-disc tribometer study of disc brake contact pairs with respect to wear and airborne particle emissions

In the EU, PM10 from the wear of disc brakes can contribute up to 50% of the total non-exhaust emissions from road transport. The wear originates from the contact surfaces of the friction material and the disc. One possible way to decrease PM10 emissions is to change the materials of the contact pair in terms of composition and coatings. The wear and particle emissions of three novel friction mate

Towards the ranking of airborne particle emissions from car brakes - A system approach

Airborne particulate matter emitted from motor vehicle brakes is a contributor to urban air quality. Therefore, a method to rank brake pairs (pads and rotors) with respect to their particle emission factors in a reliable way is needed to develop a low-emission disc brake. A novel inertial disc brake dynamometer designed for brake particle emission studies, a modified SAE J 2707 cycle, an electrica

A Factorial Design to Numerically Study the Effects of Brake Pad Properties on Friction and Wear Emissions

Airborne particulate emissions originating from the wear of pads and rotors of disc brakes contribute up to 50% of the total road emissions in Europe. The wear process that takes place on a mesoscopic length scale in the contact interfaces between the pads and rotors can be explained by the creation and destruction of contact plateaus. Due to this complex contact situation, it is hard to predict h

Towards a test stand for standardized measurements of the brake emissions

Brake-related particulate matter contributes considerably to the non-exhaust emissions of the transport sector in urban areas of the world. The airborne particle emissions from automotive brakes currently lack any proper regulations. Future regulations require test stands, test cycles and particle instruments to be suitable for measuring the brake emissions. This present work focuses on the design

A comparison of measured and simulated friction, wear, and particle emission of disc brakes

Airborne wear particles originating from disc brakes are among the main contributors to non-exhaust emissions. The macroscopic wear behaviour of disc brakes can be explained by the growth and destruction of mesoscopic contact plateaus. The pad wear and temperature has earlier been simulated using a cellular automaton mesoscopic approach. The present paper seeks to refine the simulation approach to

A field study of airborne particle emissions from automotive disc brakes

Airborne particle emissions from automotive disc brakes, one of the main sources of urban particulate matter, adversely affect health. Field measurement of brake particles is complicated, as various particle sources (such as tailpipe emissions, resuspended road dust and tyre wear) can interfere. Brake particles are usually measured on dyno benches or in model-scale tests in controlled environments

Towards a cellular automaton to simulate friction, wear, and particle emission of disc brakes

Particle emissions originating from the sliding disc brake contact in disc brakes are a main contributor to PM10 in Europe. The macroscopic friction and wear behaviour can be explained, at the mesoscopic scale level, by the growth and destruction of contact plateaus. This paper further develops a cellular automaton that describes the mesoscopic contact situation by implementing friction, wear, and

A pin-on-disc study focusing on how different load levels affect the concentration and size distribution of airborne wear particles from the disc brake materials

Airborne wear particles originating from disc brakes are one important contributor to the concentration of airborne particles in urban environments. It is therefore of interest to improve the knowledge of these particles. The purpose of this article is to investigate the concentration and size distribution of the airborne wear particles generated from the contact between a low-metallic pad materia

The tribological efficiency and the mechanism of action of nano-porous composition base brake lining materials

Based on the comparative analysis of the experimental values determined for the tribological parameters for the three novel nano-porous composition base and two conventional brake lining materials while friction with the grey cast iron disc, it was shown the considerable high tribological efficiency of the novel nano-porous composition base lining materials in comparison with the conventional (fro

A study of airborne wear particles generated from organic railway brake pads and brake discs

Brake pads on wheel-mounted disc brakes are often used in rail transport due to their good thermal properties and robustness. During braking, both the disc and the pads are worn. This wear process generates particles that may become airborne and thus affect human health. The long term purpose of 'Airborne particles in Rail transport' project is to gain knowledge on the wear mechanisms in order to

A pin-on-disc investigation of novel nanoporous composite-based and conventional brake pad materials focussing on airborne wear particles

Wear particles originating from disc brakes contribute to particulate concentration in the urban atmosphere. In this work novel nanoporous composite-based and conventional brake materials were tested against cast-iron discs in a modified pin-on-disc machine. During testing airborne wear particles were measured online and collected on filters, which were analysed using SEM and EDX. The morphology o

A cellular automaton approach to numerically simulate the contact situation in disc brakes

Since brake wear is an important contributor to the concentration of airborne particles in urban atmospheres, it is important to increase our understanding of the origin of these particles. The contact situation between the pad and disc is complicated. Metal fibres in the pad (or other hard materials) form stable contact plateaus, which carry the main part of the load. A flow of wear particles in